Automotive Filtration
 

WORLDWIDE AUTOMOTIVE FILTRATION

FOR REFERENCE, GENERAL INFORMATION ONLY

 

PART I - ENGINE FILTRATION (AIR, OIL FUEL)

PART II - CABIN AIR FILTRATION

Multi-Client
Technical and Marketing Report

From

Business Co-ordination House
Contact Person : Samir Gupta (Managing Director)
Address : UGF-3&4 Arunachal, 19 Barakhamba Road
New Delhi - 110 001 (India)

Originally published August 1998

This extensive report deals in Part I with engine* filtration. Cabin air filtration, a fast growing, relatively new application is discussed in Part II. This report is available as Part I, respectively Part II** separately, and also at a reduced price, as a complete report (Part I and II together - 167 pages).

  • * air induction, engine oil, inline fuel
  • ** Part II has been updated in July 2006

We truly believe that this “older” report is still very meaningful to acquaint someone with the “basics” and little has changed regarding the application, major markets and technology with regard to Part I. This market is still 90% based on “cellulose” and cellulose/synthetic filter media worldwide.

Part I (air induction, engine oil, inline fuel filters) represents a $460 million filter media market worldwide. Ninety percent of this material is based on cellulose wet laid paper and wet laid nonwovens (cellulose/synthetic fiber mixture). For air induction, a few engine oil and heavy duty fuel filtration applications, also synthetic nonwovens such as needled felts/composites and non-paper media are being used. The trend to more open heavier synthetic nonwovens is apparent; however, the much higher price will influence the conversion ratio from conventional paper-based to synthetic nonwoven media.

AHLSTROM is the undisputed No. 1 worldwide leader with 45% - 50% market share in most markets around the world. We believe that future mergers in the automotive industry such as MERCEDES/CHRYSLER will continue and will have impact on future media developments, global pricing to be one of the new aspects. Manufacturing presence in all major markets ( Japan is crucial), today a convenience, tomorrow is an absolute requirement and will give global players an edge. Platform policy and system suppliers create a 6 - 8 year cycle which is crucial for any company to supply standard equipment for new cars. The OES (spare parts/service divisions) business is substantial. In addition there is the so-called 'free' aftermarket.

Part II - This report has been updated in July 2006. Cabin air filtration worldwide was a $115 million business in 1998 for filters and at least $70 million worldwide for filter media. Particle filters and combination filters (particle and odor removal in one pleated concept) are the most common systems in Europe . In North America , now also in Japan and Korea , particle and combination filters are being used. In addition Australia , Brazil and Mexico are evolving markets.

The worldwide market in 1997 amounted to approximately 30 - 32 million units. In 1998 we expect 38 million units. There are only 5 major fabricators in Europe , 3 - 4 in North America and 3 in Japan . Of the 12 companies active worldwide, 2 are represented virtually in all major markets. FREUDENBERG is the world leader, No. 1 with varying market shares from 70% - 80% in Korea , Brazil and Mexico to 50% plus in Europe and North America.

The trend to combination filters is very obvious. We expect 3 - 4 million units in Europe in 1998 and possibly as many as 200,000 combination filters in North America in 1999. Prices are extremely competitive. Combination filters are being sold in Europe for large platforms at a current price of 2 - 2.5 times that of particle filters. By the year 2003 at least 25% of all particle filters will be converted to combination filters. In Europe the conversion could be as much as 50% - 60% (combination) of all cabin air filters installed in new cars in the year 2003.

Here again we emphasize, this was the situation in 1998. A brand new report reflects the 2006 market.

TABLE OF CONTENTS
PART I
 
ENGINE FILTRATION* Page
PRELUDE 1
SUMMARY & HIGHLIGHTS (PART I) 2
SUMMARY & HIGHLIGHTS (PART II) 4
WORLDWIDE VEHICLE PRODUCTION- STATISTICS 7
GENERAL COMMENTS 7
AUTOMOTIVE FILTRATION 11
FILTER APPLICATIONS IN TRANSPORTATION 12
APPLICATIONS OF ENGINE FILTRATION 13
AIR INTAKE FILTERS 13
ENGINE OIL FILTERS 15
INLINE FUEL FILTERS 17
FILTER MEDIA 18
CELLULOSE AND PAPER LIKE MATERIALS 18
NONWOVEN MEDIA 23
StrataPore TM 25
FUTURE CHALLENGES 27
FILTER ELEMENT FABRICATION 30
FRAMING * SEALING 35
AIR & OIL FILTER MANUFACTURERS (FABRICATORS) 39
FILTER ELEMENTS - AIR INDUCTION FILTER 42
MARKET SIZE FOR NONWOVEN MEDIA 46
DISTRIBUTION- NORTH AMERICA ( USA + CANADA ) 48
EUROPE 50
----> WORLDWIDE FILTER MEDIA MARKET  
FOR ENGINE* FILTRATION 51
NORTH AMERICA 53
EUROPE 56
FAR EAST/ASIAN PACIFIC 60
ROW 63
WORLDWIDE MANUFACTURERS 64
PRICES FOR ENGINE FILTER MEDIA 66
----> FORECAST 1999 - 2003 - BACKGROUND 67
OTHER AUTOMOTIVE FILTRATION APPLICATIONS 71
DISCLAIMER 76
   
* (air induction, engine oil, inline fuel)  
   
TABLE OF CONTENTS
PART II
 
CABIN AIR FILTRATION Page
SUMMARY & HIGHLIGHTS (PART II) 78
CABIN AIR FILTERS- General Comments 81
CABIN AIR FILTER LIFELINE 85
DESIGN CRITERIA 86
FILTER MEDIA (Brief Listing) 90
Freudenberg, 3M Company, Hepworth, Ahlstrom, Fibermark Gessner, Hollingsworth & Vose, J.C. Binzer, MHB Filtration, Helsa-Werke, AQF Technologies, Kimberly-Clark, Allied Signal/Fram, Toyobo, KX Industries, Illbruck, Corning , Actitex, Lifetex, Dac Dong Asiatic Fiber, BBF Nonwovens, Lantor, Siebe Gorman, Lydall, Textile Research/Lodz, Poland
----> FILTER ELEMENT FABRICATION
104
PLEATING 106
FRAMING & SEALING 107
US MARKET 111
CAR PLATFORMS 116
US FABRICATORS (MANUFACTURERS) 119
FREUDENBERG 119
3M COMPANY 120
WIX/HELSA TECHNOLOGIES 121
DONALDSON COMPANY 121
PURODENSO 122
ALLIED SIGNAL/FRAM 122
OTHER COMPANIES 123
US IMPORT MARKET 124
EUROPEAN MARKET 125
MANUFACTURERS OF CABIN AIR FILTERS 130
FREUDENBERG 130
3M COMPANY 130
HELSA WERKE GMBH 131
MHB FILTRATION GMBH 132
KNECHT FILTERWERKE GMBH 133
FILTRAUTO/LABINAL 134
PURIFICATION PRODUCTS LTD 135
FRAM FILTER FRANCE 135
HENGST FILTERWERKE GMBH 135
REFURBISHING OLDER CAR MODELS 136
ASIAN MARKET 137
JAPAN 137
SOUTH KOREA 145
BRAZIL 149
MEXICO 150
AUSTRALIA 153
OTHER COUNTRIES 153
----> WORLDWIDE MARKET FOR CABIN FILTERS (Units & Sales) 155
BRIEF BACKGROUND 155
EUROPE IN MM UNITS AND $ SALES 157
FORECAST EUROPE 1999 - 2003 in MM UNITS 158
SALES IN $MM 158
EUROPE 1997 SALES IN $ BY COMPANIES 159
USA IN MM UNITS AND $ SALES 160
FORECAST USA 1999 - 2003 in MM UNITS & SALES 161
USA 1997 SALES IN $ BY COMPANIES 162
JAPAN CURRENT AND FUTURE MARKETS (Units & Sales) 163
ROW - KOREA 164
AUSTRALIA , BRAZIL 165
MEXICO 166
----> GRAND TOTAL IN MM UNITS WORLDWIDE 167
----> GRAND TOTAL IN MM $ WORLDWIDE 168
FILTER MEDIA REQUIREMENTS FOR CABIN AIR FILTERS 169
DISCLAIMER 169

ORDER FORM

Mail to: Business Co-ordination House
Contact Person : Samir Gupta (Managing Director)
Address : UGF-3&4 Arunachal, 19 Barakhamba Road
New Delhi - 110 001 (India)
Phone : +(91)-(11)-23328130 / 41520207
Mobile : +91 9810081300
Fax : +(91)-(11)-23316008
E-mail : samir@bch.in

We wish to subscribe to the following multi-client market reports:

WORLDWIDE AUTOMOTIVE FILTRATION
PART 1 - ENGINE FILTRATION (air, oil, fuel)
PART II - CABIN AIR FILTRATION
(Original price : $2,700.00)

Special price $ 1,400.00

WORLDWIDE AUTOMOTIVE FILTRATION
PART I - ENGINE FILTRATION (air, oil, fuel)
(Original price : $1,450.00)

Special price $ 995.00

WORLDWIDE AUTOMOTIVE FILTRATION
PART II - CABIN AIR FILTRATION
(separately only available in 2006 version)

Service Tax, Handling & Postage charges extra as applicable:

A. Please remit proceeds to Swift Code - SYNBINBB 126, Syndicate Bank FXPC, New Delhi, for credit to account no. 9036-304-0000019 of Business Co-ordination House Pvt. Ltd. samir@bch.in

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