Filter Media Consulting, Inc.

Automotive Air In-Take Filters
 

MULTI-CLIENT TECHNICAL & MARKETING REPORT  

WORLDWIDE AUTOMOTIVE AIR-INTAKE FILTERS
(BASED ON CELLULOSE AND “NON 100% CELLULOSE” FILTER MEDIA)

Our Website: www.filtermedia-consulting.com
e-mail: samir@bch.in

September 2006  

This report is focusing on new developments based on synthetic media, on cellulose/meltblown composites, on the new Power Core™ material from DONALDSON, a new generation of unique needled felts and other materials currently being used for air-intake filters for automotive applications worldwide. In addition, we have addressed the ‘conventional market’ of ‘cellulose’ filter media.

The market segment - synthetic/composite nonwovens - currently represents approximately $165 million for such filter media worldwide.

We believe that synthetic and other unique media – although more expensive than cellulose paper – will eventually prevail because of their characteristics not available from cellulose/wetlaid materials including longer life, greater dirt holding capacity, less space ‘under–the–hood’ of sexy modern cars, and less sensitivity to moisture, temperature and vibration may shift the use of such filter media into the main stream. It may take 5-10 years before that happens.

Even those markets like North America and Europe basically have not used anything but cellulose paper but are slowly moving towards other solutions. In this report we have reflected those changes, have tried to be specific whenever possible and have also included our forecast for 2007 - 2012, although there is a tremendous amount of uncertainty because it takes normally 1 or possibly even 2 years before any particular media concept is checked, tested, approved and finally released for any given platform.

It is safe to say that, “nanofiber technology” moved into the foreground. We are aware of most developments but we believe that ‘nanofiber’ will penetrate into all segments of filtration including ‘air-intake’ filters for cars and trucks. We have addressed some of these developments and we truly believe that ‘nanofiber’ will continue to play a major roll in years to come.

We are following developments constantly but may have over looked a few ‘new filter concepts’. The extreme cost conscious and mostly conservative automotive industry is not necessarily ‘progressive’ towards new ideas. It takes time to introduce a ‘new’ concept, particularly if it costs more than the part it replaces. Patients, reputation, constant improvements, cost reduction and productivity gains are the key for any successful filter/filter media supplier.

The following is the table of contents of this report:

TABLE OF CONTENTS

PAGE  
   
SUMMARY AND HIGHLIGHTS 4
METHODOLOGY 7
DEFINITION 9
AUTOMOTIVE ENGINE FILTRATION 11
LIST OF WORLDWIDE MANUFACTURER OF WET-LAID MEDIA 17
MARKET SIZE OF CELLULOSE MEDIA 19
                NORTH AMERICA 19
                EUROPE 20
                FAR EAST/ PACIFIC RIM 20
                ROW 21
                SUMMARY 21
WORLWIDEVEHICLE POPULATION/PRODUCTION 22
SIZES OF AIR-INTAKE FILTERS 24
TOTALFILTER APPLICATIONS IN TRANSPORTATION 27
AIRINDUCTION FILTERS (History) 28
GENERALCOMMENTS 32
NONWOVEN- NON CELLULOSE BASED CONCEPTS 39
                • FIBERWEB – Qualiflo® 39
                • DONALDSON COMPANY- PowerCore® 41
                • MANN+HUMMELL 45
                • FRAM / HONEYWELL 49
                • TOYOTA BOSHOKU DENSO 52
                • JAPANESE AIR CLEANER – LATEST DESIGN 55
                • CUMMINS FILTRATION 58
                • HOLLINGSWORTH & VOSE 59
                • PALL CORPORATION 60
                • TOYOBO KUREHA AMERICA 61
                • FREUDENBERG 63
                • CELLULOSE / MELTBLOWN 64
FILTER ELEMENT FABRICATION 65
DISTRIBUTION 70
AIR-INTAKE FILTER – WORLD MARKETS 73
                JAPAN 73
                KOREA / NORTH AMERICA 74
                CHINA 75
                SUMMARY 76
                NORTH AMERICA (additional concepts) 78
                EUROPE 78
                OTHER COUNTRIES 80
GRAND TOTAL-WORLDWIDE-ESTIMATED SALES 80
SYNTHETIC NONWOVEN MEDIA -FORECAST 81
FUTURE OUTLOOK 82
SUMMARY – WORLDWIDE FORCAST 2007 – 2012 84
DISCLAIMER 85
LITERATURE 86
  1. ADDITIONAL INFORMATION on detailed cellulose fiber use of major filter media manufacturer from our 2003 report.
     
  2. MATERIAS AND TECHNOLOGIES IN ENGINE AIR FILTRATION MEDIA.
  3. Some cross section photos of 'cellulose' media.
     
  4. PASSENGER CARS PER 1000 INHABITANTS.
     
  5. ENGINE AIR INDUCTION FILTERS (Competitive evaluation and design factors)
     
  6. Automotive Nonwoven Filter Media: Their construction and filter mechanisms.
     
  7. The behavior of I.C. Engine Intake Air Filters under dynamic load.
     
  8. High Performance Nanofiber coated Filter Media for Engine Intake Air Filters.

 

ORDER FORM

Mail to: Business Co-ordination House
Contact Person : Samir Gupta (Managing Director)
Address : UGF-3&4 Arunachal, 19 Barakhamba Road
New Delhi - 110 001 (India)
Phone : +(91)-(11)-23328130 / 41520207
Mobile : +91 9810081300
Fax : +(91)-(11)-23316008
E-mail : samir@bch.in

We wish to subscribe to the following multi-client market reports:

WORLDWIDE AUTOMOTIVE AIR-INTAKE FILTERS
(Based on Cellulose and "non-Cellulose" Filter Media)
Forcast 2007 - 2012

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U.S. $ 1,950.00
Additional Copy $175.00

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